CARBON DIOXIDE CO2
Industrial Fire Suppression Systems

 

 

 

 

INTRODUCTION

  • The remarkable effectiveness of carbon dioxide for fire extinguishing has long been known.
  • Kidde engineers developed carbon dioxide fire extinguishing over 60 years ago and Kidde have been responsible for every major improvement that has been made in this branch of fire protection.
  • Kidde Fire Protection benefits from the accumulated experience of thousands of installations in Power Plant, Industrial Plants, Oil Refineries, Electronic Processes, on Ships and in an infinite variety of hazardous areas.


Benefits
  • Automatic operation without reliance on any outside source of energy.
  • All operating parts are completely enclosed.
  • No falling weights.
  • No sealing disks to replace after operation.
  • All vital operating parts can be easily tested without dismantling.
  • Contents checking can be done without dismantling (via continuous weight monitoring).
  • Does not require a padding pressure for flow through pipework.


Typical Applications
  • Flammable liquid storage areas
  • Printing presses, flow solder M/C's
  • Quench tanks/exhaust fume ducts
  • Paint spray booths
  • EDP/computer floor voids
  • Electrical switchgear & substations
  • Fryers/ovens


CO2 Characteristics
CO2 is Versatile
  • The 3 dimensional action of carbon dioxide means it can extinguish fires that burn both vertically and horizontally.
  • Fast moving, fast expanding gas penetrates past obstructions and through tiny openings to reach the most inaccessible and hidden hazard areas.


CO2 is Fast and Efficient
  • A Kidde pressure operated carbon dioxide system uses large bore discharge valves enabling faster rates of flow to be achieved, a vital ability in local application systems.
  • It acts promptly in the crucial first few seconds of a fire when fast action can mean the difference between a minor nuisance and a disaster.
  • And it acts automatically 365 days a year.


CO2 is Clean
  • CO2 is a colorless, odorless, dry, inert gas and is one of the most familiar of all chemicals.
  • After extinguishing a fire, it vaporizes fully leaving no residue.
  • There is no mess, nothing to clear up, no water damage.
  • It is harmless to most materials and will not contaminate foodstuffs.
  • It is noncorrosive and a nonconductor of electricity so it can safely be used on delicate electronic equipment, valuable art treasures, paintings, or manuscripts.


CO2 is Low Cost
  • Carbon dioxide is a standard commercial product with many other uses, and it is readily available throughout the world.
  • Because of its universal use, it can be obtained cheaply, and this is an important consideration when frequent recharging of storage containers is necessary as in local application systems, where fires are common.


SYSTEM DESIGN

Details of system design for both total flooding and local application systems are contained in the KFP CO2 Design Manual 598132-401.

TOTAL FLOODING SYSTEMS

  • Total flooding systems extinguish fires by rapidly supplying an enclosed volume with enough carbon dioxide to create an atmosphere that is incapable of supporting combustion.
  • The system is completely effective even in spaces with a limited amount of open area.
  • By filling the entire space, fire cannot exist on the floor, on the ceiling, or at any level in between.
  • No matter how severe the flames may be, they are normally extinguished in the first 15 seconds of discharge.

LOCAL APPLICATION SYSTEMS

  • This method of system design is used to protect unenclosed hazards confined to a small area where it would be uneconomical to flood the entire room.
  • Discharge horns are placed where fires are expected to start and at points to which the fire will travel so as to build up a dense cloud that penetrates into every crack and crevice, blanketing the burning area completely.
  • These installations, operated either automatically or manually, snuff out unbelievably severe fires.
  • Two methods of CO2 quantity calculation are available, the choice depending upon site configuration.


FLEXIBLE DESIGN
  • The wide range of components manufactured by Kidde enables systems to be engineered to suit individual customer requirements.
  • Systems can be either automatically or manually operated and arranged to protect single or multi-zone hazards and with any number of reserve discharges.
  • Automatic control can be achieved mechanically, pneumatically, or electronically, or by any combination of these to suit site conditions.
  • Facilities are available for providing a pre-alarm and delayed discharge, as well as various methods of preventing automatic release, while protected rooms are occupied by personnel.
  • Audible and visual indications of system control can be provided and facilities to automatically shut fuel valves, fire doors, dampers, and shutters by either mechanical or electrical devices.
  • CO2 is stored at atmospheric temperatures, in steel cylinders manufactured to British Standard 5045 pt1 specification. The pressure varies with temperature and at 21C would be approximately 59 bar.
  • Any number of cylinders can be manifolded together and simultaneously released to provide the total design requirement.


SYSTEM INFORMATION

Total Flooding Systems

Surface Fires

  • Fires involving flammable liquids, gases, or solid materials not subject to smouldering are known as surface type fires.
  • Basic quantities of carbon dioxide for various space volumes may be calculated from Table 1.
  • Some materials require more than the basic quantity to achieve extinction and in these cases a conversion factor is applies, as shown in Table 2.


Deep Seated Fires
  • A fire involving a solid material that is subject to smouldering is called a deep seated fire.
  • Rooms containing these materials should have no openings that cannot be automatically closed, other than small openings or pressure vents near the top of the enclosure.
  • Additional quantities of CO2 are needed and held within the space for not less than 20 minutes.
  • Recommended design concentrations for various hazards are shown in Table 3.


Local Application Systems

Volume Method
  • The volume method of system design is used where the fire hazard consists of three dimensional irregular objects that cannot easily be reduced to equivalent surface area.
  • The total discharge rate of the system is based on the volume of an assumed enclosure surrounding the hazard.
  • The basic design rate is 16 kg/min/m3, but this can be adjusted to actual site conditions, subject to the degree of existing enclosure.


Area Method
  • The quantity of carbon dioxide required is based upon the total discharge rate from a carefully sited nozzle arrangement, a sufficient number of nozzles being used to adequately cover the entire area on the basis of the unit area protected by each nozzle.
  • For this method of design, nozzle characteristics* must be known in order to determine gas quantities in relation to pattern coverage, at varying distances.


Table 1 - To Determine Basic CO2 Quantity

Volume - m3

Factor - kg/m3

Up to 4

1.15

More than 4 Up to 14

1.07

More than 14 Up to 45

1.01

More than 45 Up to 126

0.90

More than 126 Up to 1400

0.80

More than 1400

0.74


Table 2 - To Determine Higher Concentrations for Specific Hazards

 

Material Conversion Factor

Acetylene

2.5

Benzol

1.1

Butadiene

1.3

Ethyl Ether

1.5

Ethylene

1.6

Hexane

1.1

Hydrogen

3.2

Kerosene

1.0

Petrol

1.0


Table 3 - Concentrations for Deep Seated Hazards

Hazard

Flooding Factor

Dry electrical wiring & insulation

1.35 kg/m3

Computer equipment

1.5 kg/m3

Data processing & tape storage

2.25 kg/m3

Record Stores/archives

2.00 kg/m3

Dust collectors

2.7 kg/m3


System Configuration of Typical CO2 System (Up to 10 off 45kg Cylinders)

Description

Part No.

1 Cyl

2 Cyl

3 Cyl

4 Cyl

5 Cyl

6 Cyl

7 Cyl

8 Cyl

9 Cyl

10 Cyl

45 KG CO2 Cylinder (Full)

K24069 or
E7194-007

1

2

3

4

5

6

7

8

9

10

2 Cylinder 1" Manifold

K21207

 

1

 

 

 

 

 

 

 

 

3 Cylinder 1" Manifold

K21209

 

 

1

 

 

 

 

 

 

 

4 Cylinder 1" Manifold

K21209

 

 

 

1

 

 

 

 

 

 

5 Cylinder 1" Manifold

K21209

 

 

 

 

1

 

 

 

 

 

Take center feed from 2 off 1"
above or order special 1-1/4"

 

 

 

 

 

 

Yes

Yes

Yes

Yes

Yes

Single Row M/Fold Bt. 1"

K24267D

 

2

2

2

3

Yes

Yes

Yes

Yes

Yes

Copper Loop

K21578*

1

2

3

4

5

6

7

8

9

10

Pressure/Lever Actuator

K62341

1

2

3

4

5

6

7

8

9

10

2 Cylinder Backrack

K17238

 

2

 

4

2

 

4

2

 

4

3 Cylinder Backrack

K17235

 

 

2

 

2

4

2

4

6

4

2 Cylinder Frontstrap

K13744

 

2

 

2

2

 

4

2

 

4

3 Cylinder Frontstrap

K13745

 

 

2

 

2

2

2

4

6

4

Single Row Rack Bolt inc Nuts

K62752

 

2

4

4

6

8

8

10

12

12

Hose/Pipe Adaptor

K62755

1

 

 

 

 

 

 

 

 

 

Rawbolts E. 17 M10

K91028

2

6

8

8

12

14

16

18

20

22

System Control Head

K62303

1

1

1

1

1

1

1

1

1

1

Solenoid (std) 24VDC

K62303

1

1

1

1

1

1

1

1

1

1

Pilot Cylinder

K62462

1

1

1

1

1

1

1

1

1

1

Wall Mount

K62487

1

1

1

1

1

1

1

1

1

1

Pilot Vent (Bleed)

K24051

1

1

1

1

1

1

1

1

1

1

Pilot Loop (Long)

K93434

1

1

1

1

1

1

1

1

1

1

Pilot Loop (Short)

K93433

 

1

2

3

4

5

6

7

8

9

Single Cylinder Strap

K62943

2

 

 

 

 

 

 

 

 

 


APPROVALS

Major approvals for the Kidde Fire Protection CO2 system include:

  • Factory Mutual (FM)
  • Lloyds
  • American Bureau of Shipping
  • China Classification Society
  • Det Norske Veritas
  • Nippon Kaiji Kyokai
  • Marine Safety Agency (UK DOT)
  • BASEEFA


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